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Smart Sensor (Vision sensor with built-in LCD monitor)

ZFX

ZFX

Essential Innovation for Future Generations

Primary Contents



Controllers

ItemZFX-C20ZFX-C25ZFX-C10HZFX-C15HZFX-C10ZFX-C15
Number of connected cameras21
Connectable cameraZFX-SR_/SC_/S/SC
Processing resolutionWhen ZFX-SR_/SC_ is connected:464 (H) x464 (V)
When ZFX-S/SC is connected:608 (H) x464 (V)
DisplayLCD monitor3.5" TFT color LCD (320 x 240 pixels)
Indicator"Measuring" indicator (color: green): RUN
Trigger indicator (color: blue): ENABLE
Judgment indicator (color: orange): OUTPUT
Error indicator (color: red): ERROR
External
I/F
Parallel
interface
Input12 points (RESET, DSA, DI0 to 8, TRIG)
Output23 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0 to 1 (*1) , DO0 to 15)
Circuit typeNPNPNPNPNPNPNPNPNP
Serial interfaceUSB2.01 port, FULL SPEED, MINI-B connector
RS-232C1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)
RS-4221 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)
Network
communications
Ethernet1 port, 100BASE-TX/10BASE-T
Monitor outputAnalog RGB output, 1 ch (resolution VGA: 640 x 480)
Memory card I/FSD card slot 1 ch
Operation I/FTouch panel, key operation, console connection
Main
functions
Number of registered banks32 banks
Number of setup items128 items/1 bank32 items/1 bank
Measurement
items
Shape inspectionPattern search, sensitive serch, flexible search,
grapgic search
Pattern search,
sensitive search
Size inspectionArea, labelingArea
Edge inspectionPosition, width, count, anglePosition, width, count,
angle
Brightness/color
inspection
Brightness, HUEBrightness, HUE
Application-based
inspection
Defects, groupingDefects
Position correction1 model search, 2 model search, position, area,
labeling, angle
1 model search,
2 model search,
position, area, angle
Additional
functions
Image memory functionMax. 100 images (when 2 cameras are connected, 50 images/camera)
Analysis functionLogging monitor---
Menu languageJapanese/English (can be switched)
RatingsPower supply voltage21.6 to 26.4 VDC (including ripple)
Current consumption1.5 A max.1.2 A max.1.0 A max.
Insulation resistanceAcross all lead wires and controller case: 20 MΩ (by 250 V megger)
Dielectric strengthAcross all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min
Operation
environment
robustness
Ambient temperature rangeOperating: 0 to + 50°C, Storage: -15 to +60°C (with no icing or condensation)
Ambient humidity rangeOperating and storage: 35% to 85% (with no condensation)
Ambient atmosphereNo corrosive gases allowed
Degree of protectionIP20 (IEC60529)
Vibration resistance (durability)Vibration frequency: 10 to 150 Hz Single-amplitude: in0.35 mm
Acceleration: 50 m/s2 10 times for 8 minutes in X, Y, and Z directons
Shock resistance (destructive)150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
MaterialCase: Polycarbonate (PC), Plate face: PMMA
WeightApprox. 650 gApprox. 620 g
AccessoriesTouch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB)
Terminal block adapter mounting screws (4 p'ces) , Ferrite core (2 p'ces), Instruction Sheet, and Power connector

*1.Only STGOUT0 is functional on the ZFX-C10H/C15H/C10/C15.

Cameras

ItemZFX-SR10
/SR10R
ZFX-SR50
/SR50R
ZFX-SC10
/SC10R
ZFX-SC50
/SC50W
/SC50R
ZFX-SC90
/SC90W
/SC90R
ZFX-SC150
/SC150W
/SC150R
ZFX-S
(mono-
chrome
type)
ZFX-SC
(color type)
Detection range (H x V)
4.9 mm x 4.9 mm to 8.9 mm x 8.9 mm (variable)9.8 mm x 9.8 mm to 49 mm x 49 mm (variable)4.9 mm x 4.9 mm to 8.9 mmx 8.9 mm (variable)9.8 mm x 9.8 mm to 49 mm x 49 mm (variable)49 mm x 49 mm to 89 mm x 89 mm (variable)89 mm x 89 mm to 148 mm x 148 mm (variable)The CCTV lens is selected according to the detection range and the setting distance.
Setting distance (L)34 mm to 49 mm38 mm to 194 mm34 mm to 49 mm31 mm to 187 mm67 mm to 142 mm115 mm to 227 mm
Relationship between
setting distance and
detection range
Image capture elementAll-pixel capture inter-line transfer type 1/3" CCD (monochrome)All-pixel capture inter-line transfer type 1/3" CCD (color)All-pixel capture inter-line transfer type 1/3" CCD (mono-chrome)All-pixel capture inter-line transfer type 1/3" CCD (color)
Effective number of pixels659(H) x 494 (V)
Pixel size7.4 μm (H) x 7.4 μm (V)
Shutter speed1/170s to 1/20000s
Partial function
(partial capture)
OFF1/2 partial, 1/4 partialNot available1/2 partial,
1/4 partial
Image rate functionFine, Normal, High speedNot availableFine, Normal, High speedNot available
Frame rate
(at capture of entire screen)
90 fps
Lens mount--- (with Lens)C mount
LightingLighting methodPulse lighting---
LEDRed LEDWhite LED
TypeDirect lighting
Guide lightAvailable (center, measurement region)Not available
Optional
lighting I/F
Not availableAvailable (ZFV-LT Series)Not availableAvailable
External lighting: 3Z4S-LT Series
Flash Controller: made by Moritex
Corporation 3Z4S-LT MLEK-C100E1TSX
Indicator Class*1---Class 1Class 2Class 2Class 1---
RatingsPower supply voltage
(supplied from Controller)
15 VDC15 VDC, 48 VDC
Current
consumption
Approx. 200 mAApprox. 350 mA (15 VDC: approx. 150 mA, 48 VDC: approx. 200 mA)
(including current consumption when optional lighting is connected)
Approx. 160 mA
Operation
environment
robustness
Ambient
temperature range
Operating: 0 to + 40°C, Storage: -20 to +65°C (with no icing or condensation)Operating: 0 to + 50°C, Storage: -25 to +65°C (with no icing or condensation)
Ambient humidity rangeOperating and storage: 35% to 85% (with no condensation)
Ambient atmosphereNo corrosive gases allowed
Degree of protectionIP65 (IEC60529)ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529)IP20 (IEC60529)
Dielectric strength1000 VAC 50 Hz/60 Hz 1 min500VAC 50 Hz/60Hz 1 min
Vibration resistance
(durability)
10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions
Shock resistance
(destructive)
150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward)
Connection methodCable built-in type (cable length: 2 m)Connector connection type (camera cable ZFX-VS/VSR required)
Cable typeZFX-SC[][][]/SC[][][]W/SR[][]: Normal cable
ZFX-SC[][][]R/SR[][]R: Robot cable
MaterialZFX-SR10/SR50/SC10/SC50/SC50W/SC90/SC90W/SC150/SC150W/SC150R:
Case: ABS, mounting fixture: PBT
ZFX-SR10R/SR50R/SC10R/SC50R/SC90R:
Case: ABS, Mounting fixture (base): Aluminum, Mounting fixture (bracket): Stainless steel
Case: Aluminum die-cast,
Cover: Zinc-plated copper plate 0.5 mm thick,
Camera mounting base:ABS
WeightZFX-SR10/SR50/SC10: Approx. 200 g (including mounting fixture and cable)
ZFX-SR10R/SR50R/SC10R: Approx. 270 g (including mounting fixture and cable)
ZFX-SC50/SC50W: Approx. 270 g (including mounting fixture and cable)
ZFX-SC50R: Approx. 400 g (including mounting fixture and cable)
ZFX-SC90/SC90W: Approx. 300 g (including mounting fixture and cable)
ZFX-SC90R: Approx. 400 g (including mounting fixture and cable)
Approx. 600 g (including mounting fixture and cable)Approx. 80 g
AccessoriesZFX-SR10/SR50/SC10: Mounting fixture (ZFV-XMF) 1 p'ce, Ferrite core 2 p'ce, Instruction Sheet
ZFX-SR10R/SR50R/SC10R: Mounting fixture (ZFV-XMF3) 1 set, Ferrite core 2 p'ces, Instruction Sheet
ZFX-SC50/SC50W/SC90/SC90W: Mounting fixture (ZFV-XMF2) 1 p'ce, Ferrite core 2 p'ces, Warning label 1, Instruction Sheet
ZFX-SC50R/90R: Mounting fixture (ZFV-XMF4) 1 set, Ferrite core 2 p'ces, Warning label 1, Instruction Sheet
Ferrite core 2 p'ces, Instruction SheetInstruction Sheet

*1: Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001

Caution: In the interenst of product improvement, specifications are subject to change without notice.