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RFID System
New, Next-generation RFID Systems with ISO/IEC 18000-3 (ISO/IEC15693) Compliance
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Application No.195
Process Instructions and History Management for Engine Processes
An ID Tag (Data Carrier) is attached to the pallet, and process instructions are written to the ID Tag. When processing is completed, the history information is written to the ID Tag. As the pallet moves to the next process (and is replaced with a new pallet), the information on the ID Tag is read and transferred to the ID Tag attached to the pallet for the next process.
Application No.196
Traceability Control for Home Appliance Production Processes
Product information, processing information, assembly information, and inspection information are written to an ID Tag attached to a pallet.
At each process, the processing information, assembly information, and inspection information are separated according to the work instructions on the ID Tag. At each inspection step, the results of the inspection are written to the ID Tag, then uploaded to the host at the final process.
Application No.197
Production Control for LCDs and Color Filters
The necessary information is dispersed and managed by storing work instructions (quality information, processing instructions, process completion information, substrate information, inspection information, etc.) to an ID Tag attached to the cassette.
Application No.198
Molding Information Control and History/Lifetime Management for Molds
Store information such as mold information, shot count, date of first use, and molding conditions to an ID Tag mounted to the mold.
Read the mold information and molding conditions from the ID Tag using an Antenna (R/W Head) mounted to the molding machine. At the same time, read the shot count, and check that the mold is within its service life specifications.
After the molding process is completed, write information (e.g., shot count) from the molding machine to the ID Tag (Data Carrier).
Application No.212
LCD and Color Filter Manufacturing Control
Store work instructions and information (e.g., product information, process instructions and information, process completion information, substrate information, and inspection results) in the ID Tags mounted to the cassettes to enable distributed management of the necessary information.
Application No.213
Detailed Control of Parts for Mounters
When the cassette rack is mounted to the mounter, the information for all of the cassettes and placement information are read by the Antenna installed on the mounter, and a comparison is made to determine whether the correct cassettes have been loaded (that is, whether the mounting program is correct).
Application No.214
Automatic Recognition and History Management for Molds
Store information such as mold information, shot count, date of first use, and molding conditions to an ID Tag mounted to the mold.
Read the mold information and molding conditions from the ID Tag using an Antenna (R/W Head) mounted to the molding machine. At the same time, read the shot count, and check that the mold is within its service life specifications.
After the molding process is completed, write information (e.g., shot count) from the molding machine to the ID Tag (Data Carrier).
Application No.215
Classifying Secondary Batteries According to Inspection Results
Mount ID Tags to the pallets holding the secondary batteries for charge/discharge inspection. Write product information, lot information, and inspection conditions for each lot to the ID Tags. Change the inspection process according to this information. In addition, store process completion flags and instructions for the next process to enable process history management.
When the charge/discharge inspection is finished, write classification information based on the inspection results to the ID Tags. ID Tag memory capacity is limited and so associate addresses in memory with the locations of the batteries in the pallets beforehand.
To classify the batteries, read the classification information stored in the ID Tags, and perform sorting (automatically) with a robot.
Application No.216
Hard Disk Manufacturing Processes
Mount ID Tags (Data Carriers) to dedicated cassettes that contain (several dozen) disks. Write product information, lot information, work instructions for each process, process completion flags, and instructions for the next process to the ID Tags.
In each process, read the information from the ID Tags using R/W Heads mounted to the machinery, and perform processing or inspection based on this information. For inspection processes, write the inspection results (i.e., OK or NG) to the ID Tags.
At the end of each process, write instructions relating to process completion flags and the next process as appropriate.
At the final process, read all the information in the ID Tags, and store it in the host for lot control.
Application No.217
PCB Batch Control
Mount an ID Tag (Data Carrier) to the magazine rack, use it to store the PCB data (lot number, model number, board size, number of boards, etc.), then switch processes during mounting based on the ID Tag data.
When mounting is finished, write completion data and mounted PCB data to the magazine rack ID Tag.
Also write the result (OK/NG) of the inspection process to the ID Tag, and feed NG products back to the repair line.
Application No.322
Traceability Management on Electric Appliances
The system writes a serial number in the ID Tag to which it adds the dates and times of assembly completion, inspection, and shipping. It reads all the data in the ID Tag in the final process and transfers it to the database of the host system.
Application No.323
Data Management for Wafer Tray Production
ID Tags that are installed on the tray enable management of different wafers and processes for each customer. The system writes data and instructions to the ID Tags for each customer and each process. The RFID Antenna that is installed at each process reads the data.
Application No.324
More Efficient Management of Renting Civil Engineering and Construction Equipment
ID Tags that are installed on rental equipment for civil engineering and construction enable management of the identifiers and status of rental equipment.
When a customer rents a piece of equipment, the system sends the order information that was created on a computer to a PDA. This enables a link between the order information and the equipment data.
When the customer returns the equipment, the PDA adjusts the order information and the ID Tag data.
Application No.325
Recording System for Plating
Introduction of an RFID system automates management of non-analog handwritten data.
The system also automatically manages analog data by linking analog data that is collected in the host device with ID Tag data.
Application No.326
Information Traceability for Engine Receiving and Shipping
An RFID system obtains traceability data to manage warehouse receiving and shipping of engines.
Introduction of an RFID system enables transfer and linking of data between the engine factory and vehicle factory.
The management of data at the host automates data collection and management of engine receiving and shipping at the warehouse.
Application No.327
Centralized Monitoring of AGV Operation Status
An ID Tag that contains position data is embedded in the floor surface along the trajectory of the AGV. An RFID Antenna is installed at the AGV.
While the AGV moves in transport work, the RFID Antenna reads the ID Tag position data.
With the position data from ID Tags, you can accurately know the positions of AGVs from a centralized monitoring room. You can also monitor motor operating times, travel distances, error information, transport conditions, and other factors.
Application No.328
Automated Traceability for Lens Modules
The user installs an ID Tag on a special pallet that carries lens modules. On the ID Tag, the system writes the product data lot, pallet position data, process work instructions, process completion flags, and next process instruction data.
In each process, the RFID Antenna on the equipment reads the ID Tag data, and processing and inspection is performed based on the data. In the inspection process, the system writes data on whether the product passes inspection.
In the final process, the system reads all the data in the ID Tag and stores the data in the host as lot management data.
In post-washing in the final process, the system totals the number of times that processes used the special pallet to perform service life management.