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Smart Sensors (with Ultra-High-Speed CCD Cameras)

ZFV

ZFV

Boundary-breaking integration of smart sensors with vision technology

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Sensor Heads

ItemZFV-SR10 (Narrow View)ZFV-SR50 (Wide View)
Setting distance (L)34 to 49 mm38 to 194 mm
Detection range
(H × V)		5 × 4.6 mm to 9 × 8.3 mm10 × 9.2 mm to 50 × 46 mm
Relation between setting distance and detection range
Guide lightProvided (center, sensing area)
Built-in lensFocus: f15.65Focus: f13.47
Object lighting methodPulse lighting
Object light sourceEight red LEDs
Sensing element1/3-inch CCD, partial scan
ShutterElectronic shutter, shutter time: 1/1,000 to 1/4,000
Power supply voltage15 VDC (Supplied from Amplifier Unit.)
Current consumptionApprox. 200 mA
Dielectric strength1,000 VAC, 50/60 Hz for 1 min
Vibration resistance
(destruction)		10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)		150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperatureOperating: 0 to 40 ° C, Storage: - 25 to 65 ° C (with no icing or condensation)
Ambient humidityOperating and storage: 35% to 85% (with no condensation)
Ambient atmosphereMust be free of corrosive gas.
Connection methodPrewired, Standard cable length: 2 m
Degree of protectionIEC60529, IP65
MaterialsCase: ABS, Mounting bracket: PBT
WeightApprox. 200 g (including mounting bracket and cord)
AccessoriesMounting bracket (1), Ferrite core (1), Instruction sheet

Amplifier Units

ItemSingle-function modelsStandard models
ZFV-A10ZFV-A15ZFV-A20ZFV-A25
Output methodNPNPNPNPNPNP
OutputNPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max.
PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max.
Inspection itemsPattern (PTRN), Brightness (BRGT)Patterns (PTRN), Brightness (BRGT), Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR)
Teaching areaRectangular, one area
Teaching area sizePattern (PTRN), Brightness (BRGT): Any rectangular area (256 × 256 max.)
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular area (full screen max.)
Sensing areaFull screen
Resolution468 × 432 (H × V) max.
Bank selectionSupported for 8 banks.
Response timePattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 × 128: 15 ms max.
Other functionsControl output switching: ON for OK or ON for NG
ON delay/OFF delay, One-shot output, "ECO" mode
Output signals(1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)
Input signals(1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu.
(2) Bank selection inputs (BANK1 to BANK3)
(3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu.
Connecting
to ZS-DSU		Image
logging
trigger		Stores NG images or all images.
Sampling
rate		ZFV measurement cycle (See note 1.)
Number of
logged
image		Logs up to 128 images in series
Number of
connected		15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC (See note 2.): 1 Unit max.)
External
bank
function		Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data enables bank switching.
Sensor Head interfaceDigital interface
Image displayCompact TFT 1.8-inch LCD (Display dots: 557 × 234)
IndicatorsJudgement result indicator (OUTPUT), Inspection mode indicator (RUN)
Operation interfaceCursor keys (up, down, left, right), Setting key (SET), Escape key (ESC), Operating mode switching (slide switch), Menu switching (slide switch), Teaching/Display switching key (TEACH/VIEW)
Power supply voltage20.4 to 26.4 VDC (including ripple)
Current consumption600 mA max. (with Sensor Head connected)
Dielectric strength1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistanceDestruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistanceDestruction: 150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperatureOperating: 0 to 50 ° C
Storage: - 25 to 65 ° C (with no icing or condensation)
Ambient humidityOperating and storage: 35% to 85%
Ambient atmosphereMust be free of corrosive gas.
Degree of protectionIEC60529, IP20
MaterialsPolycarbonate
WeightApprox. 300 g (including cord)
AccessoriesFerrite core (1), Instruction sheet

Note:
1. This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings.
2. Image logging is not possible when the ZS-MDC is connected.

Caution: In the interenst of product improvement, specifications are subject to change without notice.

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